Our hard coatings with a thickness of a few microns are widely applied to:
Improved coating structure of multilayered coating for roughing operations provides higher stability of cutting edge with prolonged tool’s life. Suitable for milling of alloyed steels up to 52 HRC, cast iron, HSS gear hobs, Forming and punching tools.
Universal coating solution for a wide range of applications and tools. AlTiN coating offers high hardness and high resistance to crater wear and oxidation due to high content of aluminum, suitable for wet and dry machining.
Suitable for all applications – drilling, milling, turning of medium alloyed steels, hardened steels up to 55 HRC, stainless steels.
AlCrSiN-based coating is an exceptional solution for drilling of unalloyed, low-to-medium alloyed steels. High content of aluminum provides excellent protection of your cutting edge and ensures long life of your drills. Specially tailored architecture of APEX coating provides high stability of the cutting edge during drilling, and ensure high performance and precision of drilled holes.
AlTiN-based coating exhibits an excellent oxidation resistance and thermal stability, with exceptional wear resistance for machining difficult-to-cut materials and where BUE is expected. ATiX significantly improves tool life compared to conventional all-round coatings due to nanocomposite structure and specially designed chemical composition. Suitable for drilling and milling applications.
CRONAL coating is based on AlTiCrN monocoating structure that offers excellent performance for drills and end mills in low and medium alloyed steels, with Rm up to 1000 MPa.
Universal AlTiN-based nanocomposite coating for a broad range of applications and tools. Optimized combination of chemical composition provides outstanding lifetime and performance in drilling, milling or turning applications of high strength steels and stainless steels.
Similar to KTRN, a KTRN-X has an optimized thickness for your application. KTRN-X, a nanocomposite coating is used for a broad range of applications and tools. Optimized combination of chemical composition provides outstanding lifetime and performance in drilling, milling, or turning applications of high strength steels and stainless steels.
MAKRO is state-of-the art coating in drilling applications. This AlCrN-based coating is an exceptional solution for drilling of unalloyed, low-to-medium alloyed steels. High content of aluminum provides excellent protection of your cutting edge and ensures long life of your drills.
TiSiN-based coating with optimized combination of the coating structure contributes to increased toughness of your cutting edge. SICRAL provides an improved protection against wear and oxidation even at high temperatures. SICRAL is used mainly in cutting of stainless steels or hardened steels with hardness of 58-62 HRC.
Tetrahedral amorphous (ta-C) carbon is hard carbon coating that is used for cutting of non-ferrous alloys. Due to extremely high hardness and low coefficient of friction, this coating is suitable for machining of aluminum alloys, copper alloys, and other non-ferrous metals, such as silver, gold, bronze, brass, magnesium alloys or wood, and paper.
In industry and especially in transport, a lot of the energy is used to get over a friction. Wherever two surfaces interact, so-called tribological contact occurs. This causes energy loss and often surface damage. Reduction of friction and thus wear is one of the most important aspects of low-friction PVD coatings. Lubricant used to reduce the friction, heat and wear between mechanical components although help but they cause an environmental risk. A low-friction PVD coatings, especially a diamond-like carbon (DLC) coating are environmentally friendly and can be used to reduce friction, wear, fretting, galling and corrosion, which means that a longer component life is achieve. They can also be used to modify electrical conductivity and wettability. It is possible due to the wide variety of performance characteristics, including hydrogenated and non-hydrogenated DLC coatings, related to deposition parameters.
Amorphous carbon (a-C:H) coating is the ideal way to improve the surface quality and tribological response. Low coefficient of friction and excellent sliding properties make this DLC coating the best solution for tribological applications where your requirement for reducing the friction is a must. Low deposition temperature process can be used even for temperature-sensitive substrates and components.
a-C:H:W or WC/C-based coating is the ideal way to improve the surface quality and tribological response. Low coefficient of friction and excellent sliding properties make this DLC coating the best solution for tribological applications where your requirement for reducing the friction is a must. Low deposition temperature process can be used even for temperature-sensitive substrates and components. Â
Tetrahedral amorphous (ta-C) carbon is hard carbon coating that is used for cutting of non-ferrous alloys. Due to extremely high hardness and low coefficient of friction, this coating is suitable for machining of aluminum alloys, copper alloys, and other non-ferrous metals, such as silver, gold, bronze, brass, magnesium alloys or wood, and paper.
CrCN coating is a great tribological solution for high load and high velocity applications. Hard yet tough coating provides excellent lifetime and optimal productivity of your parts in severe tribological process. Chromium carbonitride coating shows very good sliding behavior.
Physical vapor deposition (PVD) is an eco-friendly vacuum coating method which has benefits related to colors and protectional functionalities over traditional methods. Quality of the decorative coating are made due to the high adhesion, high hardness, high purity with chemical inert and in some cases biocompatible properties. Related to that, extended usage period of the equipment, but also guarantee a lasting aesthetic appearance is achieved.
Decorative coatings made by our technology is suitable for a variety of materials such as: Stainless steel, Alloy steel, Titanium, Tungsten, Aluminum, High speed steel, Plastic, etc.
Typical applications are: Automotive, Watches, Jewelry, Cutlery, Fashion accessories, Firearms, etc.
The quality and reliability of the coin dies can be improved by the chosen material, thermal treatment during the production of the die and treatment of the functional surfaces. Coating of the die functional surfaces using a suitable hard PVD coating can substantially increase the quality and lifetime of such die and is almost a must in the case of stamping coins with a proof quality. The lifetime of coin dies for stamping of common coins in circulation can be improved more than twice when using hard chromium nitride PVD coating of the die when compared to a conventional chromium-plated die.
STATON has developed a specialized PVD coating for surface modification of dies used for stamping of circulation coins. The die coated with Staton coating was proven in an independent test to be more than 9 times more effective than the conventional die.
Modification of surfaces of forming tools, such as forms, matrices, nibblers, punches and bending tools, by PVD coatings with low coefficient of friction and high hardness improves their performance and productivity and extends their lifetime. The coating protects the tool from sticking the cut material to nibbler, facilitates the removal of cut material during releasing of nibbler and prevents the tool from jamming. PVD technology can be used for coating of various tooling types used for forming metal, plastic and composite materials.Â
The main advantages of coating of forming tools include:
TiAlCrXN coating is a multilayer coating for molding tools, punches, dies. It improves the lifetime of molds and reduces costs of your process.
Hard coating with exceptional surface quality along with high hardness, excellent adhesion, and high corrosion resistance. CrN coating is used in metal forming, injection molding and automotive industry. It also provides high degree of oxidation resistance.
Compared to chromium plating, Chromium nitride coating offers higher adhesion, hardness, and moreover its production is environmentally friendly and food-safe.
AlCrN coating is an exceptional solution for milling of steels with low to high strength, low to medium alloyed steels. High content of aluminum provides excellent protection of your cutting edge and ensures the long life of your tools. Either wet or dry machining, X-CRAL is suitable for roughing and finishing operations where high surface quality of your products is required. Excellent choice for Hobs, Gear cutting, Forming and punching steels.
Improved coating structure of multilayered coating for roughing operations provides higher stability of cutting edge with prolonged tool’s life. Suitable for milling of alloyed steels up to 52 HRC, cast iron, HSS gear hobs, Forming and punching tools.
Similar to TiAlN, carbon doped coating offers high performance with gives excellent protection against abrasive wear and tool erosion along with lower coefficient of friction. TiAlCN coating is ideal for precision components working under high stress and high load conditions, such as metal forming tools, saw blades and cutters, injection molding. This coating is known for improved surface quality and makes demolding easier.
High performance coating that gives excellent protection against abrasive wear and tool erosion. TiAlN coating is ideal for precision components working under high stress and high load conditions, such as metal forming tools, saw blades, injection molding. This coating is known for improved surface quality and makes demolding easier.
CrCN coating is a great tribological solution for high load and high velocity applications. Hard yet tough coating provides excellent lifetime and optimal productivity of your parts in severe tribological process. Chromium carbonitride coating shows very good sliding behavior.
Compared to Titanium nitride, TiCN coating has higher wear resistance, good toughness and low CoF what provides an effective way how to reduce wear of your tools. Titanium carbonitride coatings can be used for taps, thread forming, punching, metal forming. TiCN coating provides higher performance compared to TiN.
TiN coating is a versatile wear resistant coating for many applications. Titanium nitride coating ensures effective reduction of abrasive and adhesive wear, and with an eye-catching gold color, it attracts attention in decorative industry as well. Titanium nitride coatings is biocompatible and food-safe coating.
